Objectives of the Position
Carry out the general shift activities like release of RM, FG, SAP QM module operation, maintain lab equipment, data collection and support to HOD for QA/QC function.
Main Areas of Responsibilities and Key Activities
Responsibilities & Key Activities:
- Coordination of QMS/EMS system.
- Follow regulatory compliance and company policies and guidelines etc.
- Handle QM module SAP activities like as Inspection plan, COA profile , notification , NCM creation and closure.
- Molding & testing of polymer compounds as when required.
- Coordinator of 5s & ensure clean environment in lab.
- Conduct process/product audit as per plan.
- Ensuring maintenance, AMC/Calibration & upkeeping of lab equipment’s.
- Participate for harmonization of lab testing parameter & update results.
- Assisting Quality Manager for proposing CAPEX and revenue annual budgets for laboratory function.
- Prepare competency matrix, update training calendar, conduct training & share record with HR.
- Prepare Procedure/WI/MOC for EHS/QMS
- Responsible for validation of newly procured lab equipment’s.
- Participating in problem solving for field failure/customer complaint & any inhouse failure rejection.
- Responsible for ensuring adequate stock of laboratory consumable items.
- Assisting QA/QC manager for documentation related to ISO 9001, IATF 16949 & ISO 14001.
- Organize the Quality event like Quality Day celebration with involvement of all employee.
Deputation Tasks:
- Appointment of deputy (Lab Supervisor) during out of office or on leave.
- In absence of QA/QC Head act as QA/QC Head for operation related decision.
- As deputy of QA/QC Head shall take following routine administrative decisions for function of the site.
- Shall take decisions in plant to ensure effective implementation of responsible care management system (RCMS) .
- Shall ensure proper utilization of resources for effective implementation of RCMS .
- Shall communicate the concerned persons, in case of incidents, if any.
- Shall take mitigation measures, in emergency as per onsite emergency plan.
- Shall consult the Head of Department & Site Head – Panoli for taking any emergency shutdown of the plant / process
- In case of Process / Quality variation shall analyse the root cause and then take the decision to override the interlocks, if required ,and then communicate the same to the Site Head Panoli.
- Shall take decision on interlock bypass with consultation of the Head of Department & EHS
- Shall sign work permits as per work permit matrix
RCMS/EHS Responsibility:
- Enforcement of safety rules and use of PPE in QA/QC lab & ensure safe environment in lab area.
- Arrange MSDS for all active RM & FG grade & maintain it record.
- Job safety analysis and documentation of safe work procedure.
- Implementation of HIRA for all routine activities.
- Find out near miss, unsafe condition in whole plant & report it on yellow card for mitigation of major accident & close it in proper way action plan.
- Updating of Chemical compatibility matrix & store it with following the safety instruction.
- To conduct BBSO audit & upload it report on EHS system.
- Ensure that all RCMS Requirements, procedure, regulations and safe working practices are understood and implemented.
Job Skills:
- Basic operation of computer.
- Handling of lab equipment’s & having the knowledge of ISO testing standard related to polymer and plastic testing.
- Communication
- Presentation
Job Requirements
Education: BSC+ Dip in plastic technology
Working Experience: >7 years
Technical & Professional Knowledge: Knowledge of plastic testing , operation of injection molding machine etc. Knowledge of core QC tools , IATF16949 etc.